Extrusion is a common failure mode in excavator hydraulic systems where high-pressure seals are forced into the gaps between metal components. This results in seal damage, fluid leakage, and loss of system efficiency. High-pressure seals are specifically engineered to prevent extrusion even in extreme conditions.
These seals are manufactured using reinforced materials like carbon-filled PTFE or polyurethane, which resist deformation under pressure. Their geometries are designed to limit movement within the groove and minimize clearance gaps that could cause extrusion.
Back-up rings often accompany high-pressure seals to provide mechanical support and hold the seal in place during pressure spikes. These rings are made from hard materials that act as a barrier, keeping the seal from being forced out of its intended position.
Proper installation and component surface finishes also contribute to extrusion resistance. By maintaining tight tolerances and selecting the right seal for specific pressures and temperatures, excavator systems achieve superior sealing reliability.
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Learn how high-pressure seals prevent extrusion in excavator hydraulic systems. Discover the roles of reinforced materials, back-up rings, and precise seal geometry in maintaining sealing integrity under extreme pressures and loads.